Please ensure that the below steps are followed when applying Cerazorb on
light weight concrete.
Ensure
concrete has cured a minimum of 28 days prior to installation of
CERAZORB. Conduct a
“calcium chloride test” and make sure no alkalinities are present at the
surface and that the surface is dust free. PH levels should be no higher
than 9. Determine whether an adhesive can be used or if a thin set is
required. Check for bonding agents at the surface by dropping a small
amount of water to the surface and look for beading or penetration of
liquid. Water should penetrate. If a sealing agent is present, you must
make sure that the adhesive will have affinity to the agent to secure the
CERAZORB product. It’s best to remove the sealer by shot blasting or some
other measure. Make sure
all foreign objects, dust, and dirt are swept free from the surface to be
covered with CERAZORB. Ensure no moisture or standing water is present on
floor. If the surface is dusty and loose you may need to use a binder
before applying CERAZORB. Look for
any cracking of concrete over a 1/8 inch. If cracking over a 1/8 inch is
present structural issues may be present. Speak to the general contractor
on this issue. Objects protruding from the surface or concrete voids
should be patched prior to installation of CERAZORB. Make sure
to follow applicable ANSI A.108 A.118 A.136 and TCA guidelines for proper
installation of ceramic tile. When
applying CERAZORB to surface use a 1/8 x1/8 inch V notched trowel for
applying bonding adhesive, any more will be in excess. Excess adhesive
will void the warranty. When
applying with a modified thin set use a 3/16” x 3/16” V
notched trowel.
CERAZORB is
designed for covering entire surface. Do not just cover any cracking that
may be present, as there will ultimately be more cracking to occur. If
you’re only covering the cracks the install will not be effective in
providing protection from future cracking! Make sure to apply CERAZORB all
the way to interior walls for proper sound abatement. Tape all
seams with a 2” tape that will meet the ANSI moisture transmission
standards, such as vinyl tape. Make sure
to butt the edges of CERAZORB together, making sure to not overlap the
membrane. CERAZORB can be trimmed during installation with a utility knife
to ensure complete coverage. After
applying CERAZORB use a 35lb roller followed by a flat trowel to smooth
out the air pockets. Cut strips
of CERAZORB 1" x 48" for perimeter isolation barrier and install
vertically around perimeter of entire floor, piping and all other
obstacles. Use wall mastic or spray adhesive to attach to wall.
Cerazorb on Wood Substrates
Please ensure that the below steps are followed when applying Cerazorb
on
wood substrates.
Make sure
all foreign objects, dust, and dirt are swept free from the surface to
be covered with CERAZORB. Make sure no nails or staples are protruding
up Sub floor
should be properly sloped, structurally sound, level, and clean. Good
grade plywood that does not exceed deflection of L/360 of span including
live and dead loads should be used. Make sure
to follow appropriate ANSI A.108 A.118 A.136 and TCA guidelines for
proper installation of ceramic tile. When
applying CERAZORB to surface use a 1/8 x1/8 inch V notched trowel for
applying bonding adhesive, any more will be in excess. Excess adhesive
will void the warranty. When
applying with a modified thin set use a 3/16” x 3/16” V
notched trowel. For rapid
installations CERAZORB can be applied with many water based commercial
carpet or vinyl adhesives. Ensure adhesive is a commercial grade that is
to be used in concrete applications and compatible with polypropylene
and wood substrates. CERAZORB
is designed for covering entire surface. Make sure to apply CERAZORB all
the way to interior walls for proper sound abatement. Tape all
seams with a 2” tape that will meet the ANSI moisture transmission
standards, such as vinyl tape. Make sure
to butt the edges of CERAZORB together, making sure to not overlap the
membrane. CERAZORB can be trimmed during installation with a utility
knife to ensure complete coverage. After
applying CERAZORB use a 35lb roller followed by a flat trowel to smooth
out the air pockets Cut
strips of CERAZORB 1" x 48" for perimeter isolation barrier and install
vertically around perimeter of entire floor, piping and all other
obstacles. Use wall mastic or spray adhesive to attach to wall. When
applying tiles to CERAZORB it is necessary to use a multi-purpose
flexible thin set. Latex modified thin set is recommended. Make sure
there is proper coverage. Make sure
to follow all thin set and grout manufacturer instructions.
When
applying tiles to CERAZORB it is necessary to use a multi-purpose flexible
thin set. Latex modified thin set is recommended. Make sure
to follow all thin set and grout manufacturer instructions. When folding
into expansion joints make sure to press the membrane firmly into the
joint for proper bond to the adhesive layer.
CeraZorb Installation Instructions
Cerazorb on Concrete Slab
Please ensure that the below steps are followed when applying Cerazorb on
concrete.
Ensure
concrete has cured a minimum of 28 days prior to installation of CERAZORB. Conduct a
“calcium chloride test” and make sure no alkalinities are present at the
surface. PH levels should be no higher than 9. Determine whether an
adhesive can be used or if a thin set is required, if alkalinities are
high and the moisture content is high, you need to use thin set. Check for
sealing agents at the surface by dropping a small amount of water to the
surface and look for beading or penetration of liquid. Water should
penetrate. If a sealing agent is present, it’s best to remove the sealer
by shot blasting or some other technique to ensure proper bond of the
CERAZORB to the concrete. Make sure
all foreign objects, dust, and dirt are swept free from the surface to be
covered with CERAZORB. Ensure no moisture or standing water is present on
floor. Look for any
cracking of concrete over a 1/8 inch. If cracking over a 1/8 inch is
present structural issues may be present. Speak to the general contractor
on this issue. Objects protruding from the surface or concrete voids
should be patched prior to installation of CERAZORB. Make sure to
follow applicable ANSI A.108 A.118 A.136 and TCA guidelines for proper
installation of ceramic tile. When
applying CERAZORB to surface use a 1/8 x1/8 inch V notched trowel for
applying bonding adhesive, any more will be in excess. Excess adhesive
will void the warranty. When
applying with a modified thin set use a 3/16” x 3/16” V
notched trowel.
CERAZORB is
designed for covering entire surface. Do not just cover any cracking that
may be present, as there will ultimately be more cracking to occur. If
you’re only covering the cracks the install will not be effective in
providing protection from future cracking! Make sure to apply
CERAZORB all the way to interior walls for proper sound abatement. Tape all
seams with a 2” tape that will meet the ANSI moisture transmission
standards, such as vinyl tape. Make sure
to butt the edges of CERAZORB together, making sure to not overlap the
membrane. CERAZORB can be trimmed during installation with a utility knife
to ensure complete coverage. After
applying CERAZORB use a 35lb roller followed by a flat trowel to smooth
out the air pockets Cut strips
of CERAZORB 1" x 48" for perimeter isolation barrier and install
vertically around perimeter of entire floor, piping and all other
obstacles. Use wall mastic or spray adhesive to attach to wall. When
applying tiles to CERAZORB it is necessary to use a multi-purpose flexible
thin set. Latex modified thin set is recommended. Make sure to
follow all thin set and grout manufacturer instructions. When
folding into expansion joints make sure to press the membrane firmly into
the joint for proper bond to the adhesive layer.